Motor testing assesses the integrity of a motor through the use of. Page 1 page 2 page 3 page 4 table of contents page 5 page 6 page 7 page 8 page 9 page 10 safety precautions page 11 electrical safety during maintenance page 12 page page 14 use the designated lifting jack page 15 use appropriate tools page 16 tightening torque page 17 chapter 2 regular. All variable such as current, voltage, power, stator temperature, bearing temperature are measured at the start and also in each 30min based on the. In this method the motor is uncoupled from its load and the rated voltage at the rated frequency is applied to the stator to run the motor without the load.
Uses same test instrument setup as lockedrotor test. How to test a threephase motor with a megger hunker. Api standard 541 and 547 distributor of motor products. Figure 2 typical megger test instrument hookup to measure insulation resistance. Sign, fax and printable from pc, ipad, tablet or mobile with pdffiller. Megger working principle types history uses of megger. Hotfolder allows to create special folders on any computer. Ieee std 1122004, ieee standard test procedure for polyphase. Motor solo run test procedure pdf fill online, printable, fillable. Compressor performance test can be conducted either before, or after the mechanical running test. With the complete connection batteryvoltmeter motor your motor will also be running off the batterys juice. Bearing temperature rise limits following a heat run of 3. What is the power consumed by a 50 hp motor at no load. Lanl operations and maintenance manual section 500 criterion 510.
This current usually at an applied voltage of 500 volts or more is measured by the ohmmeter, which has. California driver handbook master table of contents. The device is being used since 1889, popularity raised during 1920s since the long back device is same in its uses and purpose of testing, few real improvements appeared in recent years with its design and quality of tester. California driver handbook master table of contents adobe acrobat reade r enables you to view and print pdf files. Regardless of the application, its a good practice to always test rotation. If a compressor was first subjected to mechanical running test but failed the performance test, the time, resources, and efforts expended in arranging the mechanical running test would be deemed wasted. A good python developer needs to be able not only to solve problems using python as the programming language but also be familiar with python native data structures and language. The generator can be handcranked or lineoperated to develop a high dc voltage which causes a small current through and over surfaces of the insulation being tested fig. Pdfcreator professional does not contain advertisements during the setup. Free excelto pdf converter allows you to easily convert your excel files to. Pdfcreator professional create, edit and merge pdfs easily. Starting an engine that hasnt run in several years the. This results in a faster installation and the package does not cause false alerts in your antivirus tools or on virustotal.
When a motor fails, it is often difficult to see why it failed just by looking at it. If an open rotor is suspected with an assembled motor, perform a singlephase open rotor test. Free pdf to word converter has been designed to allow users to edit pdf. Lanl operations and maintenance manual criterion 510.
If a 3phase motor rotates in the wrong direction, you can swap any two leads to change to the desired direction. Motor winding continuity test e ac motor winding resistance test f insulation resistance test g running amps test general inspections for the threephase motor, do the following. When you combine overgreasing with other factors such as high bearing. This introduction is not part of ieee std 1122004, ieee standard test procedure for polyphase induction motors and generators. The following plots were taken when tested motor solo run. Motor solo run or the commonly called no load test will be performed in all of the. Turn the motor upright and fill with 3 quarts of any kind of motor oil, and 2 quarts of atf. Hamm is a service engineer and evans is a senior test engineer with teco westinghouse, round rock, texas.
Reverse side of card at right is used to record the test data. How to meg a motor with a megohmeter checking motor condition. First noload test the noload test, like the open circuit test on a transformer, gives information about exciting current and rotational losses. For our purposes, assume the motor has an efficiency of 92%. Let the motor run for five seconds and then take another voltmeter reading.
One way to test motor direction is to take your best guess on how to connect the leads, then run the motor and note the direction it spins. Solo run is, first step for dynamic checking after all static control procedure, also depending on vendor document for every machine or equipment. A motor placed in storage may or may not work, regardless of its physical appearance. Apply rated voltage and frequency with no mechanical load. For bearings fitted with proximity probes, the unfiltered peaktopeak value of vibration including shaft runout at any load between no load and full load, shall not exceed the following values.
Cute pdf writer is a customizable tool that exports windowsgenerated files. The test is performed by applying balanced rated voltage on the stator. The python online test assesses candidates knowledge of programming in the python language and understanding of its native data structures its an ideal test for preemployment screening. Files added to these folders are automatically converted to pdf or image files. These tests are performed to check the electrical or mechanical defects of the induction motor. Megger makes electrical test equipment to help you install, improve efficiency and extend the life of assets and cable networks at high, medium and low voltage. Vibration in a motor solo run test electric motors. Pengecekan motor ini terdiri dari 2 tahapan yaitu pengecekan performa motor tanpa beban tanpa di koneksikan dengan copling pompa yang biasa disebut motor solo run no load test dan tahap selanjutnya yaitu pengecekan performa motor load test dengan dikoneksikan dengan pompa dan di sirkulasi test. It should be noted that the scope of motor testing depends upon the motor type and.
Look at the display on the voltmeter and check for the ohm reading. From this viewpoint, some users prefer to run performance test. The firm immediately began to develop its first outboard motor, a onecylinder, 1. Im working in a new refinery project witnessing about 3,600 motor solo run tests. With the help of the two wattmeters the input power of the motor is measured. Skf knowledgeengineering services, for example, include. The coupled motor vibrations were high also as show in figure 2. Even though the causes of motor vibration seem almost endless, with a few straightforward checks and an inquisitive attitude, you can minimize risk during motor and train startup and maximize overall reliability of the equipment.
V hz kw rmin a cos j duty 3 motor 690 y 50 30,0 1483 31,9 0,84 s1 insul. Join us for an exclusive tour of teslas crash test lab to learn just how. Figure 3typical scale on the megger insulation tester. The next summer saw the first field tests of evinrudes outboard motor, a 1 12 horsepower, 62pound iron engine that his new wife said looked like a coffee grinder. Dmms are considered a multifunction tool because they combine multiple. Testing and commissioning procedure for electric motors eep. Pump mechanical run test is performed for 4 hours to proves pump work in stable condition and all variables are within acceptance range. Continuous operation is critical to these industries, and an. The complete guide to electrical insulation testing.
Now highquality options are available which are easy to use and quite safe. The majority of which start up and behave as one would expect normal vibration and temperature profile in line with api541. Electrical test equipment power station to plug megger. Threephase power, introduced by inventor nikoa tesla, uses a polyphase system of alternating current to supply power to large motors and motor control systems. The first reading you see will be a quick surge reading between 10 to 100 ohms. The majority of the vibrations on the pump bearings were observed to. The circuit diagram of the no load test is shown below. The uncoupled motor vibration data are presented in table 2 and figure 3. A motor of this size probably typically has an efficiency of 90% to 93% 0. Megging a motor is a term used to test a 3 phase motor to check the resistance and condition of the motor windings using a megohmeter. When suitable automatic data acquisition systems or highspeed recorders are.
Learn vocabulary, terms, and more with flashcards, games, and other study tools. Induction motor testing routine testing or fat test. Performance and mechanical running tests of centrifugal. The choice is clear above nema motors from siemens. Fill motor solo run test procedure pdf, download blank or editable online. This test consists of applying about 1614 of rated ac voltage, or variable voltage up to a current value of 75%125% of rated current, to two line leads of an induction motor while slowly turning the rotor manually. While the motor is upside down, pour a pint of oil inside each piston, oil is clara oyant, itll find the piston rings and the cylinder walls. The mechanical run test is performed after successful completion of the pump performance test and net positive suction head test based on the api 610, the pump shall be run for 4 hours at the rated flow and pump operating parameters shall. Uncoupled, the motor did not run very much smoother. Motor solo run test procedure pdf download 4ba265c0 4 nov 2004. Figure 4typical record of insulation resistance of a mill motor. To incorporate the latest accessibility features download of the latest version of acrobat reader may be required.
With the motor at normal operating temperature, the vibration velocity shall not exceed 2. The highly demanding process industries from oil production and refining to chemical processing and power generation are the ultimate test of motor reliability. Running tests without load are made for the determination of core loss and windage. Check for burnt, damage to body or cooling fan or shaft. Step by step troubleshooting of a 240v blower fan motor 3 speed, 1 phase. Motor driven harus dicek dan di test setelah tahap construction pada suatu new plant. Ieee std 1122004, ieee standard test procedure for.